Successful replacement of components is not only determined by the installation of its components.<\/span> In order for the component’s lifespan to be perfect, remedial measures must be planned and designed appropriately.<\/span> The following are the key steps in the installation of components:<\/span> Failure to recognize and repair the cause of the damage is a major cause of premature component breakage.<\/span> Recording the reason for the improvement in the machine history record is very important as the next reference material.<\/span><\/p>\n 2. Design and use the standard parts kit for all component installations<\/strong><\/span> 3. Clean the contaminated system<\/strong><\/span> The basic risk levels include:<\/span> \u00b7 Medium risk<\/span> \u00b7 High risk<\/span> \u00b7 The greatest risk<\/span> 4. Install and test its components<\/strong><\/span>
\n 1. Be sure to recognize and correct the cause of the damage<\/strong><\/span>
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\n Figure 3.10 Observing and taking notes<\/span><\/p>\n
\n Prior to installation, all parts and equipment required to install components and repair sub-systems should be ready.<\/span> Waiting for spare parts availability can slow down the installation and increase the likelihood of occurring harmful errors.<\/span> Using proper installation procedures and standard parts kits to replace components can minimize the occurrence of errors.<\/span>
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\n Figure 3.11 Standard hydraulic kit<\/span><\/p>\n
\n Cleaning the machine from wear and tear or damage is a very important step for successful improvement.<\/span> But the most difficult in the improvement process is determining the level of success required.<\/span> There is no definite answer or suggestion for the hygiene of the system and the extent of the damage.<\/span> The decision should be based on the amount of contamination in the system, the experience, and the level of risk of damage.<\/span> Every system cleaning action has its own risk level.<\/span><\/p>\n
\n \u00b7 The smallest risk<\/span>
\n Use off-board<\/i> filtration, clean the filter and disassembly and system cleansing thoroughly.<\/span>
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\n Figure 3.12 Off-board<\/i> filtration<\/span><\/p>\n
\n Use off-board<\/i> filtration, clean filter and disassembly and partial system cleaning<\/span><\/p>\n
\n Use off-board<\/i> filtration and high efficiency cleaning filters to clean oil from flakes, both before and after installation.<\/span> The system components do not need to be dismantled and cleaned.<\/span><\/p>\n
\n The system does not need to be cleaned or unloaded.<\/span> Install new components, oil and new filters, and the machine can be reused again.<\/span><\/p>\n
\n Install the components using the mounting procedures and the installed parts installation kit.<\/span> Test the performance of the component and note the pressure or performance specifications in the machine history record for future reference.<\/span> Use continuous off-board<\/i> filtration and cleaning filters for all powertrain and hydraulic components E (except engines) until the oil cleanliness levels reach or exceed ISO 18\/15.<\/span> The machine is ready to be operated again.<\/span><\/p>\n